UC3845:High-Performance Current-Mode PWM Controller Usage Guide

The UC3845 is a classic fixed-frequency, current-mode PWM controller from HeroMicro designed specifically for off-line and DC-to-DC converter applications. Known for its high integration, minimal external component count, and built-in protections, it is widely used in low-to-medium power switch-mode power supplies (SMPS), such as AC/DC adapters, industrial auxiliary supplies, and LED drivers. Unlike high-duty-cycle variants like the UC3843, the UC3845 features a maximum duty cycle clamped near 50%, making it ideal for flyback topologies that rely on natural transformer reset.

1. Key Features Overview

Based on the UC3845 datasheet:

  • Control Architecture: Peak current-mode control

  • Maximum Duty Cycle: 48% (typical) — prevents transformer saturation, ideal for DCM/QR flyback

  • Start-up Current: 0.3 mA typ. @ Vi = 6.5V, suitable for low standby power designs

  • Operating Frequency: Up to 500 kHz (set by external RT/CT)

  • Supply Voltage Range:

    • Start Threshold (VTH): 8.8 V (typ.)

    • UVLO Turn-off (VOPR): 7.6 V (typ.)

    • UVLO Hysteresis: 1.2 V for noise immunity

  • Output Drive: ±1 A peak current, capable of directly driving power MOSFETs

  • Reference Voltage (VREF): 5.0 V ±2% (@ Io = 1 mA), powers RT and feedback network

  • Operating Temperature: 0°C to +70°C (commercial grade)

  • Packages: DIP8 / SOP8

2. Pin Functions (8-Pin)

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PinNameDescription
1COMPError amplifier output; connect compensation network (RC)
2VFBInverting input of error amp; connect output voltage divider
3ISENSECurrent-sense input; connect to sense resistor across switch
4RT/CTConnect timing resistor RT (to VREF) and capacitor CT (to GND)
5GROUNDCommon ground for control and power stages
6OUTPUTTotem-pole output; drives MOSFET gate directly (±1A peak)
7ViIC supply pin (decouple with ≥1 μF capacitor)
8VREFInternal 5V reference output (up to 20mA)

3. Critical Design Guidelines

(1) 50% Duty Cycle Clamp — Ideal for Flyback

  • The max duty cycle is internally limited to ~48%, ensuring sufficient off-time for natural transformer reset and preventing core saturation.

  • Makes UC3845 the go-to choice for discontinuous conduction mode (DCM) or quasi-resonant (QR) flyback converters (5–100 W range).

(2) Start-up & UVLO Circuit

  • Turns on at Vi > 8.8V and shuts down below 7.6V, with 1.2V hysteresis to prevent chatter.

  • Use a high-voltage start-up resistor and place a ≥1 μF low-ESR ceramic capacitor close between Vi and GND.

(3) RT/CT Frequency Setting

  • Oscillator frequency: f ≈ 1.72 / (RT × CT) (RT in kΩ, CT in nF).

    • Example: RT = 10 kΩ, CT = 3.3 nF → f ≈ 52 kHz

  • The duty cycle clamp is determined by the CT discharge slope and cannot be easily exceeded.

(4) Current-Mode Control & Protection

  • PWM pulse terminates when ISENSE voltage ≥ 1 V (typ.), providing fast cycle-by-cycle current limiting.

  • Keep the sense resistor and ISENSE trace short and isolated from noise.

(5) No Slope Compensation Needed

  • Since max duty cycle < 50%, subharmonic oscillation cannot occur.

  • ✅ No external slope compensation required, simplifying design.

(6) PCB Layout Recommendations

  • Keep ISENSE trace away from switching nodes (e.g., MOSFET drain) and OUTPUT pin.

  • Place VFB divider resistors close to the IC with a dedicated local ground return.

  • Decoupling capacitor on Vi must be placed as close as possible to pins 7 and 5.

4. Typical Applications

  • 5–60 W flyback AC/DC adapters (phone chargers, laptop supplies)

  • Industrial equipment auxiliary power

  • LED drivers (CV or primary-side CC)

  • Internal power modules in home appliances, printers, set-top boxes

5. Summary

The UC3845 remains a benchmark for cost-effective, reliable flyback designs thanks to its 50% duty cycle limit, built-in UVLO, strong drive capability, and elimination of slope compensation. Its inherent protection against transformer saturation and simplified control loop make it an excellent choice for commercial-grade, medium-power SMPS applications. With careful attention to start-up circuitry, RT/CT selection, and PCB layout, engineers can achieve high efficiency and robust performance in a wide range of consumer and industrial products.

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